New facility expands joint venture operation with KAMAZ to provide full liner manufacture in-house capability for on- and off-highway applications

Naberezhnye Chelny, Russia, 27 June 2017… Federal-Mogul Powertrain today opened a cylinder liner foundry, significantly expanding its Naberezhnye Chelny plant in Russia, a joint venture with KAMAZ in operation since 2009. The state-of-the-art foundry adds in-house manufacturing capability of cylinder liner castings to the existing facilities, enabling fully integrated liner production. It complements Federal-Mogul Powertrain’s local Power Cylinder Unit (PCU) manufacture, providing a complete package of heavy-duty pistons, rings, liners and pins for JV partner KAMAZ, the leading manufacturer of trucks in Russia.

“Our longstanding successful partnership with Federal-Mogul is taking on a new dimension. The new foundry will enable us to expand the range of PCU components manufactured in Naberezhnye Chelny and to add new technical capabilities to our joint venture,” said Sergey Kogogin, General Director of KAMAZ PTC. “Up-to-date innovative approaches that underlie the joint projects of KAMAZ and Federal Mogul are especially in demand for KAMAZ’s new line-up of vehicles powered with high-performance reliable engines which we are currently working on.”

“Russia represents a dynamic, emerging market in the globalised production of heavy-duty engines, for both on- and off-highway applications. The expansion of our Naberezhnye Chelny plant demonstrates our long-term commitment to the region and confirms Chelny’s position at the heart of heavy-duty PCU component manufacture in the country,” said Rainer Jueckstock, CEO Federal-Mogul Powertrain.

“This expansion is a further significant investment in our manufacturing footprint in the region and reinforces our strong partnership with KAMAZ,” explained Uwe Plaxin, General Manager Federal-Mogul Powertrain Russia. “The new liner foundry brings casting manufacture in-house, enabling us to produce liners in various material grades on site. The plant now encompasses the entire heavy-duty PCU production process. This gives us complete control over quality and material optimisation, further improving fuel efficiency and oil consumption in future engine applications.”

To accommodate the new foundry, the existing production building at Naberezhnye Chelny plant has been extended. Newly installed facilities include melting furnaces for raw material, a fully automated centrifugal casting machine and an robot-assisted automated pre-machining line featuring latest generation technology. This adds to the already existing equipment for finishing, honing, washing, final inspections, packaging and dispatch.

Federal-Mogul Powertrain operates three manufacturing plants in Russia supported by a Moscow-based administration. Besides the joint venture in Naberezhnye Chelny (heavy-duty pistons, rings, liners and pins), wholly owned plants are located in Togliatti (light vehicle pistons) and Dimitrovgrad (bearings and bushings).

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Expansion of Federal-Mogul Naberezhnye Chelny LLC enables fully integrated liner production © 2017 Federal-Mogul LLC

 

 

 

 

 

 

 

 

 

 

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Newly installed facilities include the latest cast-iron processing technology © 2017 Federal-Mogul LLC

 

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The plant uses advanced machines for efficient pre-machining of liner blanks © 2017 Federal-Mogul LLC

 

About KAMAZ PTC

KAMAZ PTC is the largest manufacturer of trucks and diesel engines in Russia. There are 4 joint ventures established by the company with the leading foreign manufacturers of auto components: ZF KAMA (gearboxes), CUMMINS KAMA (engines), KNORR-BREMSE KAMA (brake systems), Federal Mogul Naberezhnye Chelny (cylinder-piston group). KAMAZ PTC has assembly plants in Vietnam, Kazakhstan, Pakistan, India. Trucks and diesel engines produced by KAMAZ PTC are operated in more than 85 countries of the CIS, Asia, Africa, Europe and Latin America.

 

About Federal-Mogul

Federal-Mogul LLC is a leading global supplier of products and services to the world’s manufacturers and servicers of vehicles and equipment in the automotive, light, medium and heavy-duty commercial, marine, rail, aerospace, power generation and industrial markets. The company’s products and services enable improved fuel economy, reduced emissions and enhanced vehicle safety.

Federal-Mogul operates two independent business divisions, each with a chief executive officer reporting to Federal-Mogul’s Board of Directors.

Federal-Mogul Powertrain designs and manufactures original equipment powertrain components and systems protection products for automotive, heavy-duty, industrial and transport applications.

Federal-Mogul Motorparts sells and distributes a broad portfolio of products through more than 20 of the world’s most recognized brands in the global vehicle aftermarket, while also serving original equipment vehicle manufacturers with products including braking, wipers and a range of chassis components. The company’s aftermarket brands include ANCO® wiper blades; Beck/Arnley® premium OE quality parts and fluids; BERU®* ignition systems; Champion® lighting, spark plugs, wipers and filters; Interfil® filters; AE®, Fel-Pro®, FP Diesel®, Goetze®, Glyco®, Nüral®, Payen® and Sealed Power® engine products; MOOG® chassis components; and Ferodo®, Jurid® and Wagner® brake products and lighting.

Federal-Mogul was founded in Detroit in 1899 and maintains its worldwide headquarters in Southfield, Michigan. The Company has nearly 53,000 employees in 24 countries. For more information, please visit www.federalmogul.com.

*BERU is a registered trademark of BorgWarner Ludwigsburg GmbH

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CONTACTS:

Christopher Foster                                                        Ursula Hellstern
Market Engineering                                                       Federal-Mogul Powertrain Communications
+44 (0) 1295 277050                                                    +49 (611) 201 9190
Christopher.Foster@m-eng.com                                   Ursula.Hellstern@federalmogul.com